Automatic tunnel car wash with water reclaim treatment

    Car wash water treatment

    Get more from your reclaim water

    Complete water-treatment solutions for existing and new car wash installations. Improve reclaim water quality, reuse more water and reduce the operating burden of your water system, with more stable reclaim water as the technical foundation.

    Reuse more water

    Lower cost per wash

    Reduce sludge, odor and maintenance

    Mechanical separation · Biological treatment · High-efficiency oxygenation

    Two ways to use BioSep

    The same treatment processes, delivered either into the reclaim system you already run or as a defined module for a new site.

    BioSep Reclaim Upgrade

    Keep the infrastructure that already works

    Many existing car washes already have usable tanks, pumps and reclaim infrastructure. BioSep can integrate additional treatment around the existing installation instead of replacing the complete water system.

    Process flow

    1. 01Existing reclaim system
    2. 02Mechanical separation
    3. 03Biological treatment
    4. 04High-efficiency oxygenation
    5. 05Improved reclaim water
    • Existing tanks can often be retained
    • Existing pumps and pipework can be assessed for reuse
    • Treatment is added where it creates value
    • Installation can be modular
    • The upgrade can be scaled over time
    Concept diagram of a car wash water treatment loop with separator, sludge collection and water recycling
    BioSep Water Treatment Module

    New car wash installation

    For new sites, BioSep can supply the complete water-treatment layer as a defined module alongside the car wash equipment. The system is designed around peak flow, wash volume, available tank capacity and the desired level of water reuse.

    The module can include

    • Mechanical separation
    • Biological treatment
    • High-efficiency oxygenation
    • Dosing
    • Pumps and controls
    • Sensors and monitoring
    • Tanks where required

    BioSep works alongside the car wash equipment supplier and delivers the water-treatment system as a defined module with clear interfaces, so responsibility for the water loop stays in one place.

    Lower the cost of every wash

    Better reclaim water can reduce operating costs across several parts of the car wash, not only freshwater consumption.

    Freshwater

    Reuse more of the water already available in the wash system.

    Wastewater

    Reduce the amount of water requiring discharge where reclaimed water can replace fresh water.

    Sludge & cleaning

    Better solids management and biological stability can reduce accumulation and cleaning burden.

    Maintenance

    More stable water conditions can reduce fouling, clogging and unnecessary intervention.

    What limits reclaim water in a car wash?

    In many reclaim systems, hydraulic capacity is not the main limitation. Water quality determines how much of the water can actually be reused.

    Solids, odor, biological instability and inconsistent water quality can restrict the use of reclaim water even when sufficient tank volume and pumping capacity already exist.

    01

    Odor

    Low-oxygen reclaim water can become anaerobic and produce unpleasant odors.

    02

    Sludge & muck

    Road dirt, oils, suspended solids and organic contamination accumulate through the reclaim loop.

    03

    Filter and screen clogging

    High solids and biological loading increase cleaning frequency and maintenance.

    04

    Inconsistent water quality

    Unstable reclaim water limits where it can practically be reused in the wash process.

    05

    Freshwater dependence

    Every process step that cannot use reclaim water increases freshwater and wastewater costs.

    Three processes. One water loop.

    The value does not come from three separate machines. It comes from designing all three treatment mechanisms as one system, sized around the same water loop.

    1

    Mechanical separation

    Remove suspended solids, sand, road dirt and particulate contamination early in the water loop.

    2

    Biological treatment

    Selected microorganisms help break down organic contamination and maintain a more stable biological environment.

    3

    High-efficiency oxygenation

    Efficient oxygen transfer maintains aerobic conditions and supports biological degradation throughout the reclaim system.

    Better separation reduces the load on biology. Better oxygenation improves biological performance. Together they create more stable reclaim water.

    Where can reclaim water be used?

    The answer depends on treatment level, wash chemistry, equipment requirements and the required water quality at each stage.

    No single configuration is correct for every car wash. High levels of water reuse (in some cases up to around 90 %) depend on wash configuration, water-quality requirements, treatment setup, local regulations and which wash stages accept reclaim water.

    Clear treated water in a measuring cylinder held up against daylight

    Undercarriage and pre-soak

    Common reclaim application

    Lowest water-quality requirement and usually the first stage to move to reclaim water.

    High-pressure wash

    Common reclaim application

    Requires stable solids removal to protect nozzles and pumps.

    Brush and foam stages

    Possible with sufficient treatment

    May accept reclaim water where quality, odor and biology are consistently controlled.

    Final rinse and spot-free rinse

    Typically fresh / high-quality water

    Fresh, softened or RO water may still be required depending on the wash design.

    • Common reclaim application - Typical stages where reclaimed water can often be used.
    • Possible with sufficient treatment - Stages where improved water quality may allow additional reuse.
    • Typically fresh / high-quality water - Final stages where fresh, softened or RO water may still be required.

    Built around your operation

    Four parameters decide the design. We ask for them before we propose anything.

    Peak flow

    The system is sized around real peak water flow, not only daily consumption.

    Cars per day

    Treatment capacity is matched to throughput and wash pattern.

    Existing infrastructure

    For retrofit installations we use existing tanks, pumps and reclaim infrastructure wherever practical.

    Target water quality

    Treatment is designed according to where the reclaimed water will be reused.

    Modern automatic car wash tunnel with brushes and rinse water

    Peak flow matters

    A treatment system must handle the real hydraulic peaks generated by the wash process. BioSep therefore evaluates peak flow, operating pattern, tank capacity and daily wash volume before dimensioning the system.

    Intelligent control. Data-driven biology.

    Biological treatment performs best when the process conditions are known. BioSep systems can monitor key operating parameters and use that information to maintain stable treatment conditions and identify changes before they become operational problems.

    Monitoring configuration is selected according to the installation and treatment objectives.

    Dissolved oxygen
    Water temperature
    Flow
    Operating hours
    Dosing status
    System alarms
    Sensors
    BioSep control
    Process optimisation
    Customer data
    BioSep touchscreen control panel showing the water treatment process with dosing, oxygenation and alarm status

    Know how your water-treatment system is performing

    Connected monitoring can provide visibility into system status, treatment conditions and alarms, helping operators manage multiple sites and identify changes in performance.

    01

    Water-treatment system

    Separation, biology and oxygenation running as one water loop.

    02

    Connected control

    The control system collects operating data from the installation.

    03

    Secure data

    Operating data is transferred securely from site to reporting.

    04

    Customer dashboard

    Status, trends and alarms on desktop or mobile for one or several sites.

    Dashboard

    Dissolved oxygen

    Water temperature

    Flow

    Operating hours
    Dosing status
    System alarms
    Mobile

    Water-treatment system

    Connected control

    Secure data

    Customer dashboard

    Monitoring and remote-data options can be configured according to project requirements.

    Water treatment, not another standalone machine

    Successful reclaim depends on the interaction between solids separation, biological conditions, oxygen availability and the existing car wash infrastructure. BioSep evaluates the complete water loop and builds the treatment around the actual problem.

    Modular

    Upgrade one process or build a complete treatment module.

    Retrofit-friendly

    Designed to make use of existing infrastructure.

    Designed for low maintenance

    Mechanical separation and biological processes selected for reliable daily operation and practical servicing.

    Scalable

    Suitable for single locations and multi-site car wash operators.

    Let us assess your water loop

    Four steps from first review to a treatment proposal you can hold us to.

    1. 1

      System review

      Tanks, pumps, flow, wash volume and current reclaim configuration.

    2. 2

      Identify the limitation

      Solids, odor, biological load, water quality, maintenance or insufficient reuse.

    3. 3

      Treatment proposal

      Retrofit module or complete water-treatment system.

    4. 4

      Measure performance

      Define practical KPIs before implementation.

    Let's talk about your water treatment

    Tell us about your situation and we will come back with options to improve your water system.

    Or call us: +45 50 26 20 25